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EH4500

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ENGINE

Standard

Model Detroit Diesel w/DDEC IV 16V-4000
Type 4 Cycle
Aspiration Turbocharged & low temperature aftercooled
Emission Certification U.S. EPA Tier 1
Gross Power @1 900 min-1 (rpm)
(SAE J1995)
2 014 kW (2 700 HP)
Net power @1 900 min-1 (rpm)
(SAE J1349)
1 939 kW (2 600 HP)
Maximum Torque @1 500 min-1 (rpm) 10 930 Nm (1 115 kgf m, 8 062 lbf ft)
No. Cylinders 16
Bore & Stroke 165 x 190 mm (6.5 in x 7.48 in)
Displacement 65 L (3 967 n3)
Starting 24 Volt Electric

Optional

Model Cummins QSK60-L
Type 4 Cycle
Aspiration Two-stage turbocharged intercooled & low temperature aftercooled
Emission Certification U.S. EPA Tier 1
Rated Power @1 900 min-1 (rpm)
(SAE J1995)
2 014 kW (2 700 HP)
Net power @1 900 min-1 (rpm)
(SAE J1349)
1 920 kW (2 575 HP)
Maximum Torque @1 500 min-1 (rpm) 10 630 Nm (1 084 kgf m, 7 840 lbf ft)
No. Cylinders 16
Bore & Stroke 159 x 190 mm (6.26 in x 7.48 in)
Displacement 60.2 L (3 674 n3)
Starting 24 Volt Electric

ELECTRIC DRIVE

Controls and Alternator

Hitachi AC drive technology uses Siemens controls and proven GTO inverter phase modules. Dynamic retarding capacity to zero speed using solid state technology. Alternator direct mounted to engine.

Wheel Motors

Hitachi AC drive technology, developed in conjunction with Siemens, provides superior performance with higher top speeds, better gradeability and stronger retardation. Brushless operation reduces maintenance and running costs. Long life to overhaul means less downtime and reduced running costs.

AC WHEEL MOTOR

Hitachi's Double Path Epicyclic Planetary Design provides high efficiency and easy maintenance. Allowing 1st (outer) planet carrier to travel at wheel speed provides lower operating temperatures - longer lubricant life, better component life.
Increased 2nd (inner) planetary gears, from 3 to 4, produce higher reliability.

TIRES

Certain job conditions may require higher TKPH (TMPH) in order to maintain maximum production. Hitachi recommends evaluating the job conditions and consulting the tire manufacturer to make proper tire selection. Optional rims available.

ELECTRICAL SYSTEM

Twenty-four volt system. 260-ampere battery charger. Eight 12-volt, heavy-duty batteries connected in series.

BODY CAPACITY

Struck (SAE) 108 m3 (142 d3)
Heap 3:1 143 m3 (187 d3)
Heap 2:1 (SAE) 159 m3 (208 d3)

STEERING SYSTEM

Flow-amplified, closed-center hydrostatic power steering system using two double-acting cylinders with pressure unloading type compensated piston pump and a brake actuation / steering system reservoir.
Dual-Hitachi accumulators provide supplementary steering in accordance with J/ISO 5010 and constant steering rate under all conditions.
A Tilt/telescopic steering wheel with 35 degrees of tilt and 57.15 mm (2.25") telescopic travel is standard.

Steering Angle 40 degree
Turning Diameter (SAE) 29.8 m (97'8" in)
Steering Pump Output (@ 1 900 min-1 (rpm)) 249.0 L/min (65.8 gpm)
System Pressure 20 685 kPa (3 000 psi)
Filtration pressure line
Filtration Beta 6 ratio 200

WEIGHTS

With Standard 50/90 R57 Tires

Weights given are for standard options, standard body and tires. Net machine weight changes will directly effect the payload. Material density will determine body design/volume figures.

Load Weight Distribution Front 33-34 %
Load Weight Distribution Rear 66-67 %
Payload with Standard Equipment 282 tonnes (311 tons)

With Optional 50/80 R57 Tires

Weights given are for standard options, 50/80R57 tires with respective body. Net machine weight changes will directly effect the payload.
Material density will determine body design/volume figures.

Load Weight Distribution Front 34 %
Load Weight Distribution Rear 66 %

HYDRAULIC SYSTEM

Two (2) Hitachi three-stage, double-acting cylinders with cushioning in retraction, containing dual rod seals and urethane energized scrapers, inverted and outboard mounted. Separate reservoir and tandem gear pump connects with a four position electronic pilot controlled hoist valve. Electric controller is mounted to operator's seat.

Body Raise Time 22 s
Body Down Time 24 s
Hoist Pump Output Total (@ 1 900 min-1 (rpm)) 969 L/min (256 gpm)
System Relief Pressure 21 030 kPa (3 050 psi)
Filtration pressure line
Filtration Beta 6 ratio 200

BRAKE SYSTEM

Brake systems meet or surpass SAE J/ISO 3450.

Service

All-hydraulic actuated braking system provides precise braking control and quick system response. The system is pressure proportioned, front to rear, for improved slippery road control.
The Hitachi wet disc brake is engineered for long service life, even in the most extreme environments. The wet disc brakes are located on the rear axle and provide service braking and secondary braking functions.
The brakes are of a multi-plate design and continuously oil-cooled.

Front Axle - Dry Disc

Disc Diameter Each (2 discs/axle) 121.3 cm (47.75 in)
Brake Surface Area Per Axle 17 032 cm2 (2 640 n2)
Lining Area Per Axle 6 194 cm2 (960 n2)
Brake Pressure (Max.) 20 700 kPa (3 000 psi)

Rear Axle - Oil-Cooled Wet Disc

Brake Surface Area Per Axle 180 741 cm2 (28 015 n2)
Brake Pressure (Max.) 15 860 kPa (2 300 psi)

Secondary

Dual independent hydraulic circuits within the service brake system provide fully modulated reserve braking capability. Both front dry disc and rear wet disc are automatically applied when loss of pressure is detected.

Parking

Four spring on, hydraulic off armature disc brake heads provide parking capabilities. The braking system complies with J/ISO 3450.

Retarder

Superior retardation to zero speed on grades is achieved through AC wheel motors in conjunction with the Siemens resistor grid package.
A recessed grid box, located on the service deck, enhances operator visibility. Cooling for the grid package is achieved with forced air flow provided by a blower driven by a single electric motor.

Maximum dynamic retarding with continuous rated blown grids:Standard 3 508 kW (4 704 HP)

Load/Dump Brake Apply

Through activation of a switch by the operator, a solenoid is energized, sending full brake pressure to apply the rear Wet Disc brakes. For use during the load and dump cycles.

COMMAND CAB III

Integral ROPS/FOPS

Command Cab III integral ROPS (Rollover Protective Structure) is standard in accordance with J/ISO 3471.
Double wall construction of 11 gauge inner and outer steel panels produces a more structurally sound cab. Foam rubber lining material along with foam ruberbacked carpeting and multiple layered floor mat act to absorb sound and control interior temperature.
A properly maintained cab from Hitachi, tested with doors and windows closed per work cycle procedures in SAE J1166, results in an operator sound exposure Leq (Equivalent Sound Level) of 81 dB(A). A three-point rubber iso-mount arrangement to the deck surface minimizes vibration to the operator compartment.

Monitoring System

CONTRONIC II monitors and diagnoses all onboard systems including Siemens drive system and engine. Data links offer complete integration, while a single multi-language Liquid Crystal Display (LCD) clearly details machine functions. Downtime is minimized with faster and more reliable troubleshooting and analysis.
HAULTRONIC II load weighing system offers benefits such as better equipment utilization on the jobsite, accurate unit and fleet production results, and benchmark unit statistics against fleet results. Cycle time, distance and cycle count can all be measured and recorded to further improve job productivity. HAULTRONIC II is fully integrated with CONTRONIC II vehicle monitoring system and display interface, avoiding potential failure or error common in aftermarket systems.

Excellent Serviceability

A removable front closure allows easy access to the service brake valve and heater connections. The upper dash utilizes four (4) removable panels that house gauges and customer options, each individually accessible. A removable closure located behind the seat provides easy access to the shifting control, CONTRONIC II, and all electrical junction points.

Comfort and Ease of Operation

A wrap-around style dashboard positions controls within easy reach and visual contact. A full complement of easy-to-read gauges, CONTRONIC II monitoring and warning system, a spacious environment, six-way adjustable air seat, tilt / telescopic steering wheel, filtered ventilation, door locks, and a full size trainer seat, all contribute to operator safety and comfort.

SUSPENSION

Front and Rear Suspension

For years, Hitachi haulers have enjoyed an industry-wide reputation for superior suspension systems. That experience and knowledge has now been pushed to the next level, to develop the truly advanced ACCU-TRAC suspension for the EH4500-2.

The new ACCU-TRAC suspension system features independent trailing arms for each front wheel with NEOCON struts, containing energy absorbing gas and compressible NEOCON-E (TM) fluid, mounted between the king pins and the frame. This arrangement allows a wider front track that provides a better ride, improved stability and a reduced turning circle. The rear NEOCON struts are mounted in a more vertical position which allows a more pure axial loading and reduces the tractive and braking forces transmitted to the nose cone.

Hitachi NEOCON struts outperform competitive strut designs by improving isolation, stability, and control. Improved isolation means reduced impact loading on the structural members of the machine and greater operator comfort, resulting in longer equipment life and productivity.
Improved stability means more consistent dynamic response of the machine to fluctuating load energy, resulting in predictable machine performance. Improved control also means better machine maneuverability.

The Hitachi frame and ACCU-TRAC suspension system are designed to work in unison to provide maximum structural integrity and operator comfort. The fabricated rectangular frame rail construction provides superior resistance to bending and torsional loads while eliminating unnecessary weight. The unique ACCU-TRAC independent trailing arm suspension absorbs haul road input, minimizing suspension-induced frame twisting while providing independent tire action. NEOCON ride struts are mounted with spherical bushings, eliminating extreme sidewall forces by ensuring a purely axial input to the ride strut. The wide track stance of the ACCU-TRAC suspension system and the long wheel base assure a more stable, comfortable ride.

FRAME

Full fabricated box section main rails with section height tapered from rear to front. Wider at the rear to support the loads and narrower at the front to allow for engine accessibility. One piece top and bottom flanges that eliminate cross member tie in joints and provide a large exposed center area for access to major components.
Large radii minimize stress concentrations. Welded joints are oriented longitudinally to the principal flow of stress for greater durability and more strength. Frame utilizes 345 N/mm2 (50 000 psi) yield strength alloy steel that is robotically welded to ensure high quality welds.
Superior design, robot welding and ultrasonic testing using state-of- the-art technology produces "Euc Tough" frames that minimize castings and vertical welds to better accept all stresses.
Zero plug-in joints ensure maximum frame strength.

BODY

Flat chute type, sloped floor, continuously exhaust-heated. Extended canopy protects service deck area. High tensile strength 400 BHN abrasion resistant alloy steel is used in thicknesses of:

Floor 19 mm (0.75 in)
Front 10 mm (0.39 in)
Sides 10 mm (0.39 in)
Canopy 6 mm (0.25 in)
Corners 13 mm (0.50 in)

High strength 690 N/mm2 (100 000 psi) alloy steel is also used for the canopy side members and floor stiffeners. The body is rubber cushioned on the frame.
Note: This body is for 50/90R57 tires use only.

SERVICE CAPACITIES

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