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EH1100

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ENGINE

Model MTU Detroit Diesel 12 V Series 2000
Type 4 Cycle, V12, diesel injection
Emission Certification U.S. E.P.A Tier 2, E.U. Stage II
Aspiration Turbocharged / Aftercooled
Rated Power SAE J1995, gross 567 kW (760 HP) at 2 100 min-1 (rpm)
Rated Power SAE J1349, net 520 kW (698 HP) at 2 100 min-1 (rpm)
Rated Power ISO 9249, net 520 kW (698 HP) at 2 100 min-1 (rpm)
Rated Power EEC 80/1269, net 520 kW (698 HP) at 2 100 min-1 (rpm)
Maximum Torque 3 091 Nm (315 kgf m) at 1 350 min-1 (rpm)
Piston Displacement 23.9 L
Bore and Stroke 130 x 150 mm
Torque Rise 20 %
Starting Electric

TRANSMISSION

Model Allison H6610A
Design Fully automatic, planetary type with integral lock-up converter
Mounting / Position Remote from engine and rear axle for serviceability
Ranges 6 forward, 2 reverse
Control Allison CEC2 electronics shift system with SEM (Shift Energy Management)

Maximum Speeds @Governed Engine Speed with standard 24.00R35(**)E4 tires

DRIVE AXLE

Model Differential 2354
Axle Design Full floating axle shafts using a model 2354 differential and single reduction planetaries at each wheel
Traction Control An optional electronic feature that includes the Electronic Downhill Speed Control feature
Differential and Final Drive Ratios  

TIRES

Front 24.00 R35(**) (Standard)
Rear 24.00 R35(**) (Standard)
Rim Width 432 mm (17 in)

Certain job conditions may require higher TKPH(TMPH) in order to maintain maximum production. Hitachi recommends evaluating the job conditions and consulting the tire manufacturer to make proper tire selection.

ELECTRICAL SYSTEM

Twenty-four volt starting, lighting and accessories system. Seventy-five ampere alternator with integral transistorized voltage regulator. Two 12 V heavy duty batteries capable of 1300 cold cranking amps, each, at -17 degree C (0 degree F). A Hitachi solid state reprogrammable controller controls and monitors hauler systems, provides output information to control gauges and lights and incorporates connections for diagnostic tools.

BODY CAPACITY

Struck (SAE) 28.2 m3
Heap 3 : 1 35.2 m3
Heap 2 : 1 (SAE) 38.7 m3

Body capacity and payload subject to change based on customer specific material density, options and application.

WEIGHTS (Approximate)

Weights given are for standard options, standard body and tires.
Net machine weight changes will directly affect the payload.
Material density will determine body volume figures.

Chassis with Hoist 33 325 kg
Body 12 488 kg
Net Machine Weight 45 813 kg
Maximum GMW* with Std. Tires [24.00 R35 (**) E4] 110 677 kg
Payload with Standard Equipment 64.9 tonnes (71.5 tons)

Note: Nominal Payload on front cover shows 100 / 110 of Payload with Standard Equipment

Major Options The following list of options (not limited to) is an example of what will change the net machine weight.
Automatic Fire Suppression
Body Liner, heavy duty and partial
Deck Mounted Muffler

STEERING SYSTEM

Closed-center, full-time hydrostatic steering system using two double-acting cylinders, pressure limit with unload piston pump and brake actuation / steering system reservoir. An accumulator provides supplementary steering in accordance with SAE J1511 and ISO 5010. The Operators steering wheel offers 35 degrees of tilt and 57.2 mm of tilt travel.

Steering Angle 39 degrees
Turning Diameter: (SAE) 19.28 m
Steering Pump Output* 95.7 L/min
System Pressure 18.9 MPa

HYDRAULIC SYSTEM

Two 2-stage, double-acting cylinders, with cushioning in retraction, inverted and outboard mounted. Separate Hoist/Brake Cooling reservoir and independent tandem gear pump. Control valve mounted on reservoir.

Body Raise Travel 60 degrees
Body Raise Time (at 2 100 min-1 (rpm)) 12.0 s
Body Down Time (at idle) 16.0 s
Brake Cooling Pump Output (at 2 100 min-1 (rpm)) 176 L/min
Hoist Pump Output (at 2 100 min-1 (rpm)) 468 L/min
System Relief Pressure* 17.2 MPa

BRAKE SYSTEM

Brake system complies with SAE J1473/ISO 3450.
All-hydraulic actuated braking system providing precise braking control and quick system response. The Hitachi brake controller has a unique variable front to rear brake proportioning that maximizes the stopping performance under all road conditions.

Service

All-hydraulic actuated front disc brakes and rear oil-cooled wet disc.

Wet Disc Brake

The Hitachi wet disc brake is engineered for long service life even in the most extreme environments. The wet disc brakes are located on the rear axle and provide service braking, secondary braking, and retarding. The brakes are a multi-plate design, and continuously oil-cooled. The sealed design protects against environmental contamination for prolonged service life. The wet disc brake is designed with automatic retraction to prevent drag. Separate pedals activate the service braking and retarding functions.

Front Axle - Dry Disc

Disc Diameter Each (2 discs/axle) 686 mm
Brake Surface Area Per Axle 4 129 cm2
Lining Area Per Axle 2 787 cm2
Brake Pressure (Max.) 15.8 MPa

Rear Axle - Oil-Cooled Wet Disc

Brake Surface Area Per Axle 59 616 cm2
Brake Pressure (Max.) 4.8 MPa

Secondary

Two independent circuits within the service brake system provide backup stopping capability. System is manually or automatically applied to stop machine within prescribed braking distance.

Parking

Dry disc mounted on differential input shaft. Controlled by a toggle switch on the dash. Automatically applied if brake hydraulic pressure is lost.

Size (Diameter) 597 mm

Retarder

Foot-operated valve controls all-hydraulic actuation of oil-cooled wet disc brakes on rear axle. System provides modulated pressure to rear brakes for constant speed control.

Continuous 656 kW (880 HP)
ntermittent 1 268 kW (1 700 HP)

Load / Dump Brake Apply

Through activation of a switch by the operator, a solenoid is energized, sending full brake pressure to apply the rear Wet Disc brakes. For use during the load and dump cycles.

HI-TECH ROPS / FOPS CAB

Hi-Tech ROPS / FOPS Cab

ROPS complies with ISO 3471 and SAE J1040-May 94. FOPS complies with ISO 3449. Double wall construction of 11 gauge inner and outer steel panels, lends itself to a more structurally sound cab. Multiple layered floor mats act to absorb sound and control interior temperature.
A properly maintained cab from Hitachi, tested with doors and windows closed per work cycle procedures in ISO 6394: 1998 (dBA), results in an operator sound exposure Leq (Equivalent Sound Level) of 81 dB(A).
A three-point rubber iso-mount arrangement to the deck surface minimizes vibration to the operator compartment.

Excellent Serviceability

A removable front panel allows easy access to service brake valves, retarder valve and heater assembly. A removable cover located behind the operators seat provides easy access to the Transmission Contoller (TCU), Central Contoller (CCU) and all electrical junction points.

Comfort and Ease of Operation

A flat panel style dashboard positions controls within easy reach and visual contact. A full complement of easy-to-read gauges, automobile type monitor with warning system, a spacious environment, multiple position adjustable seat, tilt/telescopic steering wheel, filtered cab ventilation and door locks all contribute to operator convenience, control and comfort.

SUSPENSION

Front and Rear Suspension

For years, Hitachi haulers have enjoyed an industry-wide reputation for superior suspension systems. That experience and knowledge has now been pushed to the next level, to develop the truly advanced ACCUTRAC suspension for the EH1100-3. To make sure it was fine tuned to the limit, Lotus Engineering, a world leader in suspension design, was contracted to review the entire system to assure optimized ride and handling performance.

The ACCU-TRAC suspension system features independent trailing arms for each front wheel with NEOCON struts, containing energy absorbing gas and compressible NEOCON-E (TM) fluid, mounted between the king pins and the frame. This arrangement allows a wider front track that provides a better ride, improved stability and a reduced turning circle.
The rear axle housing has an A-frame mounting. The rear NEOCON struts are mounted in a more vertical position which allows a more pure axial loading and reduces the tractive and braking forces transmitted to the nose cone.

NEOCON struts outperform competitive strut designs by improving isolation, stability, and control. Improved isolation means reduced impact loading on the structural members of the machine and greater operator comfort, resulting in longer equipment life and increased productivity. Improved stability means more consistent dynamic response of the machine to fluctuating load energy, resulting in predictable machine performance. The improved control means better machine maneuverability.

The Hitachi frame and ACCU-TRAC suspension system are designed to work in unison to provide maximum structural integrity and operator comfort. The fabricated rectangular frame rail construction provides superior resistance to bending and torsional loads while eliminating unnecessary weight. The unique ACCU-TRAC independent trailing arm suspension absorbs haul road input, minimizing suspension-induced frame twisting while providing independent tire action.
NEOCON ride struts are mounted with spherical bushings, eliminating extreme sidewall forces by ensuring a purely axial input to the ride strut.
The wide track stance of the ACCU-TRAC suspension system and the long wheel base assure a more stable, comfortable ride.

BODY

The body has been made to the flat floor, flat tail chute design.
The rear hinge has been designed to cause the hinge pin to float when the body is in the fully lowered position.
The weight of the body and payload is distributed across rubber body pads that are evenly spread across the length of the body rail-box that rests on the truck frame.
Thickness:

The horizontal stiffener design of the Hitachi body minimizes stress concentrations in any one area. Load shocks are dissipated over the entire body length.
The closely spaced floor stiffeners provide additional protection by minimizing distance between unsupported areas.

SERVICE CAPACITIES

Crankcase (includes filters) 83.3 L
Transmission, Cooler and Lines 93.3 L
Cooling System 224.5 L
Fuel Tank 700 L
Hydraulics Hoist Tank and System 256 L
Hydraulics Steering Tank and System 112 L
Drive Axle (2 wheels and differential) 103 L
Windshield Washer Fluid 5.7 L

Performance Data

NOTES:
Diagonal lines represent total resistance (Grade % plus rolling resistance %).
Charts based on 0 % rolling resistance, standard power of engine, standard tires and gearing unless otherwise stated.
1. Find the total resistance on diagonal lines on right-hand border of rimpull or retarder chart.
2. Follow the diagonal line downward and intersect the NMW or GMW weight line.
3. From intersection, read horizontally right or left to intersect the rimpull or retarder curve.
4. Read down for machine speed.

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