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EH3500

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ENGINE

Model Detroit Diesel 12 V Series 4000
Type 4 Cycle
Aspiration Turbocharged
Rated Power @1 900 min-1 (rpm)
Gross power (SAE J1995)
1 510 kW (2 025 HP)
Rated Power @1 900 min-1 (rpm)
Net power (SAE J1349)
1 414 kW (1 896 HP)
Maximum Torque @1 500 min-1 (rpm) (SAE J1995) 8 200 Nm (836 kgf m 6 047 lbf ft)
No. Cylinders 12
Bore & Stroke 165 x 190 mm (6.50 in x 7.48 in)
Displacement 48.8 L (2 975 n3)
Starting Electric

ELECTRIC DRIVE

Controls

General Electric Statex III System with latest fuel enhancement feature and wet weather retarding.

Alternator

General Electric Model GTA 22 M. Direct mounted to engine.

Wheel Motors

General Electric Model 788FS motors complete with planetary assembly in each rear wheel.

Planetary Ratio 26.83:1
Maximum Speed 55.7 km/h (34.6 mph)

Note: Wheel motor and dynamic retarding configuration subject to GE approval for a given application.

TIRES

Certain job conditions may require higher TKPH (TMPH) in order to maintain maximum production. Euclid recommends evaluating the job conditions and consult the tire manufacturer to make proper tire selection. Optional tire types, treads, ply ratings and rims available.

ELECTRICAL SYSTEM

Twenty-four volt lighting and accessories system. 175-ampere alternator with integral transistorized regulator. Eight 12-volt, heavyduty batteries connected in series / parallel.

BODY CAPACITY

Struck (SAE) 79.9 m3 (104.5 d3)
Heap 3:1 103.8 m3 (135.8 d3)
Heap 2:1 (SAE) 115.1 m3 (150.5 d3)

WEIGHTS

Chassis with Hoist 107 330 kg (236 619 lb)
Body 26 717 kg (58 900 lb)
Net Machine Weight 134 047 kg (295 519 lb)
Net Machine Weight Front Axle 65 683 kg (144 804 lb)
Net Machine Weight Rear Axle 68 364 kg (150 715 lb)
Maximum GMW with Std. Tires [37.00R57(**)E4] Including Options, 50% Fuel, Operator & Payload Not to Exceed. 324 324 kg (715 000 lb)
Payload with Standard Equipment 190 tonnes (210 tons)

Options:

Approximate change in Net Machine Weight:

Body Liners, Complete 10 433 kg (23 000 lb)

STEERING SYSTEM

Closed-center, full-time hydrostatic power steering system using two double-acting cylinders, pressure limit compensated piston pump, and a brake actuation/steering system reservoir. An accumulator provides supplementary steering in accordance with SAE J1511/ISO 5010.
Tilt/telescopic steering wheel with 35o of tilt and 57.15 mm (2.25") telescopic travel is standard.

Steering Angle 41 degree
Turning Diameter (SAE) 25.6 m (84'0")
Steering Pump Output (@ 1 900 min-1 (rpm)) 186.5 L/min (49.4 gpm)
System Operating Pressure 20 685 kPa (3 000 psi)

HYDRAULIC SYSTEM

Two (2) Hitachi three-stage, double-acting cylinders with cushioning in retraction, containing dual rod seals and rubber energized scrapers, inverted and outboard mounted. Separate reservoir and tandem gear pump connects with a four-position electric pilot controlled hoist valve. Electronic controller is mounted to operator's seat.

Body Raise Time 17.9 s
Hoist Pump Output (@ 1 900 min-1 (rpm)) 607.0 L/min (160.0 gpm)
System Relief Pressure 18 960 kPa (2 750 psi)

BRAKE SYSTEM

Brake systems meet or surpass SAE J1473/ISO 3450.

Service

All-hydraulic actuated braking system provides precise braking control and quick system response. The system is pressure proportioned, front to rear, for improved slippery road control. Three calipers per front disc, one caliper per rear disc are utilized. The main valves are conveniently located on the firewall. This placement enhances service-ability as all pressure checks and system troubleshooting can be made at a central location. A primary accumulator stores oil under sufficient pressure to ensure 100% braking capacity is always available.

Front Axle - Dry Disc

Disc Diameter Each (2 discs/axle) 106.0 cm (42 in)
Brake Surface Area Per Axle 15 001 cm2 (2 325 n2)
Lining Area per Axle 6 194 cm2 (960 n2)
Brake Pressure (Max.) 18 961 kPa (2 750 psi)

Rear Axle - Armature Speed Dry Disc

Disc Diameter Each (4 discs/axle) 63.5 cm (25 in)
Brake Surface Area Per Axle 14 298 cm2 (2 216 n2)
Lining Area per Axle 2 839 cm2 (440 n2)
Brake Pressure (Max.) 13 790 kPa (2 000 psi)

Operation

Two independent hydraulic circuits within the service brake system provide fully modulated reserve braking capability. The system is automatically applied when loss of pressure is detected.

Parking

Spring-on, hydraulic-off park brake heads provide parking capability.
The braking system complies with SAE J1473/ISO 3450.

Retarder

Retardation on grades is achieved through D.C. wheel motors in conjunction with the General Electric resistor grid package located on the cab deck. Cooling for the grid package is achieved with forced air flow provided by dual blowers driven by a single electric motor.
Three-step extended range retardation package is standard.

Maximum dynamic retarding: Standard 14 Element 3 step @ 1 390 Amps 2 760 kW (3 700HP) up to 4 877 m (16 000 ft) altitude
Maximum dynamic retarding: Optional 7 step @ 1 390 Amps 2 760 kW (3 700HP) up to 4 877 m (16 000 ft) altitude
Maximum dynamic retarding: Optional 7 step @ 1 450 Amps 2 980 kW (4 000HP) up to 3 658 m (12 000 ft) altitude

Load/Dump Brake Apply

Through activation of a switch by the operator, a solenoid is energized, sending full brake pressure to apply the rear Wet Disc brakes.
For use during the load and dump cycles.

COMMAND CAB III

Integral ROPS/FOPS

Command Cab III integral ROPS (Rollover Protective Structure) is standard in accordance with SAE J1040/ISO 3471.
Double wall construction of 11 gauge inner and outer steel panels produces a more structurally sound cab. Foam rubber lining material along with foam rubberbacked carpeting and multiple layered floor mat act to absorb sound and control interior temperature.
A properly maintained cab from Hitachi, tested with doors and windows closed per work cycle procedures in SAE J1166, results in an operator sound exposure Leq (Equivalent Sound Level) of 81 dB(A). A three-point rubber iso-mount arrangement to the deck surface minimizes vibration to the operator compartment.

Monitoring System

CONTRONIC II monitors and diagnoses all onboard systems including Siemens drive system and engine. Data links offer complete integration, while a single multi-language Liquid Crystal Display (LCD) clearly details machine functions. Downtime is minimized with faster and more reliable troubleshooting and analysis.
HAULTRONIC II load weighing system offers benefits such as better equipment utilization on the jobsite, accurate unit and fleet production results, and benchmark unit statistics against fleet results.
Cycle time, distance, cycle count can all be measured and recorded to further and improve job productivity. HAULTRONIC II is fully integrated with CONTRONIC II vehicle monitoring system and display interface, avoiding potential failure or error common in aftermarket systems.

Excellent Serviceability

A removable front closure allows easy access to the service brake valve and heater connections. The upper dash utilizes four (4) removable panels that house gauges and customer options, each individually accessible. A removable closure located behind the seat provides easy access to the shifting control, CONTRONIC II, and all electrical junction points.

Comfort and Ease of Operation

A wrap-around style dashboard positions controls within easy reach and visual contact. A full complement of easy-to-read gauges, CONTRONIC II monitoring and warning system, a spacious environment, six-way adjustable air seat, tilt/telescopic steering wheel, filtered ventilation, door locks, and a full size trainer seat, all contribute to operator safety and comfort.

SUSPENSION

Front Suspension

Independent trailing arm for each front wheel. NEOCON struts containing energy-absorbing gas and compressible NEOCON-E (TM) fluid are mounted between the trailing arms and frame. Variable damping and rebound feature included.

Rear Suspension

"A" frame structure, integral with axle housing, links drive axle to frame at forward center point with pin and spherical bushing. A track rod provides lateral stability between the frame and drive axle. Heavy-duty rear-mounted NEOCON struts containing energy-absorbing gas and compressible NEOCON-E fluid suspend the drive axle from the frame. Integral rebound feature included.

Maximum wheel oscillation 8 degree

The Hitachi frame and suspension are designed to work in unison to provide maximum structural integrity and operator comfort. The fabricated rectangular frame rail construction provides superior resistance to bending and torsional loads while eliminating unnecessary weight. The unique trailing arm front suspension absorbs haul road input, minimizing suspension-induced frame twisting while providing independent tire action. NEOCON ride struts are mounted with spherical bushings, eliminating extreme sidewall forces by insuring a purely axial input to the ride strut.
The wide track stance of the suspension system and the long wheel base assure a more stable, comfortable ride.

The unique Hitachi NEOCON struts both front and rear combine the energy absorption characteristics of two different compressible media: NEOCON-E liquid and helium gas. They provide nearly twice the energy absorption as Nitrogen over Oil struts. The result is more comfort for the operator, maximum protection for the hauler frame, and excellent stability and control. NEOCON-E has also been approved by the US EPA and does not violate codes defined by TSCA Section 5.

The NEOCON strut outperforms competitive strut designs by improving isolation, stability, and control. Improved isolation means reduced impact loading on structural members of the machine and greater operator comfort, resulting in longer equipment life and productivity. Improved stability means more consistent dynamic response of the machine to fluctuating load energy, resulting in predictable machine performance. Improved control also means better machine maneuverability.

FRAME

The box section main frame rails are bridged by three crossmembers, front bumper and front suspension tube. The rails are constant taper, constructed of 690 N/mm2 (100 000 psi) yield strength steel. Two rear crossmembers have integral suspension and drive axle mountings.
Crossmember to frame rail junctions employ large radii transitions to minimize stress concentrations.

BODY

The body has a flat floor, sloped tailchute, and is continuously exhaust-heated. Extended canopy protects service deck area.
High yield strength, 690 N/mm2 (100 000 psi) alloy steel is used in the following thicknesses:

Floor 19 mm (0.75 in)
Front 10 mm (0.39 in)
Sides 10 mm (0.39 in)
Canopy 6 mm (0.24 in)

High strength 690 N/mm2 (100 000 psi) alloy steel is also used for the canopy side members and floor stiffeners.
The body is rubber cushioned on the frame.

The Hitachi horizontal stiffener design minimizes stress concentrations, by dissipating load shocks over the entire body length. Closely spaced stiffeners provide additional protection by minimizing distances between unsupported areas.

SERVICE CAPACITIES

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